exception Emask 0x0 SAct 0x0 SErr 0x0 action 0x6 frozen - "dead" harddisc until reboot

["MadLoisae@gmx.net" <MadLoisae@gmx.net>]

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Hello Jeff, hello linux-ide-team,

I encounter here sometimes a strange problem - I hope you do not bother 
me that I write direct to you.
I use following hardware: VT82C586A/B/VT82C686/A/B/VT823x/A/C PIPC Bus 
Master IDE (rev 06) as PATA-controller (so I use the pata_via module - 
1106:0571), on the secondary channel as master a Compact Flash card, as 
slave a 2.5" WDC 320GB harddisc. The harddisc is only able to speak 
UDMA3 (caused by the cable), the Compact Flash Card is able to speak 
UDMA4. So I force this values with the kernel command line 
(libata.force=2.00:udma4,2.01:udma3). I am using ext3 on the FlashCard 
and ext4 on the harddisc, splitted in 4 partitions.
I use linux 2.6.31.4, my config is attached.
Since 2.6.30 I use libata instead of legacy IDE.
After a not reproduceable time my machine is not able to handle my 
harddisk any more. There are always the same logs:

[1036724.000131] ata2.01: exception Emask 0x0 SAct 0x0 SErr 0x0 action 
0x6 frozen
[1036724.000256] ata2.01: cmd c8/00:08:0b:72:04/00:00:00:00:00/fa tag 0 
dma 4096 in
[1036724.000262]          res 40/00:00:00:78:00/00:00:00:00:00/10 Emask 
0x4 (timeout)
[1036724.000432] ata2.01: status: { DRDY }
[1036729.044064] ata2: link is slow to respond, please be patient (ready=0)
[1036734.028105] ata2: device not ready (errno=-16), forcing hardreset
[1036734.028193] ata2: soft resetting link
[1036739.240090] ata2.01: qc timeout (cmd 0xec)
[1036739.240172] ata2.01: failed to IDENTIFY (I/O error, err_mask=0x4)
[1036739.240228] ata2.01: revalidation failed (errno=-5)
[1036744.280084] ata2: link is slow to respond, please be patient (ready=0)
[1036749.265498] ata2: device not ready (errno=-16), forcing hardreset
[1036749.265571] ata2: soft resetting link
[1036759.476081] ata2.01: qc timeout (cmd 0xec)
[1036759.476149] ata2.01: failed to IDENTIFY (I/O error, err_mask=0x4)
[1036759.476205] ata2.01: revalidation failed (errno=-5)
[1036764.516326] ata2: link is slow to respond, please be patient (ready=0)
[1036769.504059] ata2: device not ready (errno=-16), forcing hardreset
[1036769.504134] ata2: soft resetting link
[1036799.716082] ata2.01: qc timeout (cmd 0xec)
[1036799.716163] ata2.01: failed to IDENTIFY (I/O error, err_mask=0x4)
[1036799.716218] ata2.01: revalidation failed (errno=-5)
[1036799.716270] ata2.01: disabled
[1036799.716330] ata2.00: failed to IDENTIFY (I/O error, err_mask=0x40)
[1036799.716384] ata2.00: revalidation failed (errno=-5)
[1036800.220063] ata2: soft resetting link
[1036800.392545] ata2.00: FORCE: xfer_mask set to udma4
[1036800.408386] ata2.00: configured for UDMA/66
[1036800.408457] ata2.01: device reported invalid CHS sector 0
[1036800.416356] ata2.00: FORCE: xfer_mask set to udma4
[1036800.424469] ata2.00: configured for UDMA/66
[1036800.424560] ata2: EH complete


after this "EH complete" the kernel means that there are defect sectors 
and remounts the partitions in ro-mode:
[1036800.424671] sd 1:0:1:0: [sdb] Unhandled error code
[1036800.424722] sd 1:0:1:0: [sdb] Result: hostbyte=0x04 driverbyte=0x00
[1036800.424780] end_request: I/O error, dev sdb, sector 168063499
[1036800.428484] sd 1:0:1:0: [sdb] Unhandled error code
[1036800.428548] sd 1:0:1:0: [sdb] Result: hostbyte=0x04 driverbyte=0x00
[1036800.428606] end_request: I/O error, dev sdb, sector 168063515
[1036800.428701] sd 1:0:1:0: [sdb] Unhandled error code

at this time the only workaround is a reboot - i did not find any way 
yet to reanimate the harddisc in this state.
after the reboot everything works well for a while, until the problem 
occurs again.

I can definitely except a hardware failure - I have several times 
checked the harddisc and the cabeling. The flashcard is never affected 
by this problem.

badblocks -v /dev/sdb
Checking blocks 0 to 312571223
Checking for bad blocks (read-only test): 
done                               
Pass completed, 0 bad blocks found.
(I also did already read/write test, there are definitely no bad blocks!)

If I do not use libata but legacy IDE in my kernel the problem never 
occurs.

Are there any hints what I can try?
I am able to apply patches and compile the kernel, but I am not familiar 
with programming. :-/

Thanks in advance!

kind regards, Alois

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