I wanted to remove /dev/hdk6 from my array and replace it with a new drive at /dev/hdj6 (I know about the efficiency problems involved with this, but trust me that this is what I want to do for some other reasons), so I did the following: mdadm -f /dev/md6 /dev/hdk6 mdadm -r /dev/md6 /dev/hdk6 mdadm -a /dev/md6 /dev/hdj6 The RAID reonsctucted itself, and it was working fine, so I rebooted the machine and removed the /dev/hdk hard drive from my computer. When linux started up again, I checked /proc/mdstat, and it said that the RAID was running in degraded mode without /dev/hdj6. I did the process again and stored information at each step (you can see this in the tarball). I am using mdadm 1.2.0. Thanks for the help. --jeremy