[PATCH v5 4/5] iio:temperature:mlx90632: Adding extended calibration option

Crt Mori
2020-08-13T07:53:40Z

For some time the market wants medical grade accuracy in medical range,
while still retaining the declared accuracy outside of the medical range
within the same sensor. That is why we created extended calibration
which is automatically switched to when object temperature is too high.

This patch also introduces the object_ambient_temperature variable which
is needed for more accurate calculation of the object infra-red
footprint as sensor's ambient temperature might be totally different
than what the ambient temperature is at object and that is why we can
have some more errors which can be eliminated. Currently this temperature
is fixed at 25, but the interface to adjust it by user (with external
sensor or just IR measurement of the other object which acts as ambient),
will be introduced in another commit.

Signed-off-by: Crt Mori <cmo@melexis.com>
---
drivers/iio/temperature/mlx90632.c | 224 ++++++++++++++++++++++++++++-
1 file changed, 222 insertions(+), 2 deletions(-)

diff --git a/drivers/iio/temperature/mlx90632.c b/drivers/iio/temperature/mlx90632.c
index d87c792b7e72..9fa8c078c037 100644
--- a/drivers/iio/temperature/mlx90632.c
+++ b/drivers/iio/temperature/mlx90632.c
@@ -11,6 +11,7 @@
#include <linux/gpio/consumer.h>
#include <linux/i2c.h>
#include <linux/kernel.h>
+#include <linux/limits.h>
#include <linux/module.h>
#include <linux/math64.h>
#include <linux/of.h>
@@ -58,6 +59,8 @@
/* Control register address - volatile */
#define MLX90632_REG_CONTROL 0x3001 /* Control Register address */
#define MLX90632_CFG_PWR_MASK GENMASK(2, 1) /* PowerMode Mask */
+#define MLX90632_CFG_MTYP_MASK GENMASK(8, 4) /* Meas select Mask */
+
/* PowerModes statuses */
#define MLX90632_PWR_STATUS(ctrl_val) (ctrl_val << 1)
#define MLX90632_PWR_STATUS_HALT MLX90632_PWR_STATUS(0) /* hold */
@@ -65,6 +68,18 @@
#define MLX90632_PWR_STATUS_STEP MLX90632_PWR_STATUS(2) /* step */
#define MLX90632_PWR_STATUS_CONTINUOUS MLX90632_PWR_STATUS(3) /* continuous*/

+/* Measurement types */
+#define MLX90632_MTYP_MEDICAL 0
+#define MLX90632_MTYP_EXTENDED 17
+
+/* Measurement type select*/
+#define MLX90632_MTYP_STATUS(ctrl_val) (ctrl_val << 4)
+#define MLX90632_MTYP_STATUS_MEDICAL MLX90632_MTYP_STATUS(MLX90632_MTYP_MEDICAL)
+#define MLX90632_MTYP_STATUS_EXTENDED MLX90632_MTYP_STATUS(MLX90632_MTYP_EXTENDED)
+
+/* I2C command register - volatile */
+#define MLX90632_REG_I2C_CMD 0x3005 /* I2C command Register address */
+
/* Device status register - volatile */
#define MLX90632_REG_STATUS 0x3fff /* Device status register */
#define MLX90632_STAT_BUSY BIT(10) /* Device busy indicator */
@@ -78,9 +93,21 @@
#define MLX90632_RAM_2(meas_num) (MLX90632_ADDR_RAM + 3 * meas_num + 1)
#define MLX90632_RAM_3(meas_num) (MLX90632_ADDR_RAM + 3 * meas_num + 2)

+/* Name important RAM_MEAS channels */
+#define MLX90632_RAM_DSP5_EXTENDED_AMBIENT_1 MLX90632_RAM_3(17)
+#define MLX90632_RAM_DSP5_EXTENDED_AMBIENT_2 MLX90632_RAM_3(18)
+#define MLX90632_RAM_DSP5_EXTENDED_OBJECT_1 MLX90632_RAM_1(17)
+#define MLX90632_RAM_DSP5_EXTENDED_OBJECT_2 MLX90632_RAM_2(17)
+#define MLX90632_RAM_DSP5_EXTENDED_OBJECT_3 MLX90632_RAM_1(18)
+#define MLX90632_RAM_DSP5_EXTENDED_OBJECT_4 MLX90632_RAM_2(18)
+#define MLX90632_RAM_DSP5_EXTENDED_OBJECT_5 MLX90632_RAM_1(19)
+#define MLX90632_RAM_DSP5_EXTENDED_OBJECT_6 MLX90632_RAM_2(19)
+
/* Magic constants */
#define MLX90632_ID_MEDICAL 0x0105 /* EEPROM DSPv5 Medical device id */
#define MLX90632_ID_CONSUMER 0x0205 /* EEPROM DSPv5 Consumer device id */
+#define MLX90632_ID_EXTENDED 0x0505 /* EEPROM DSPv5 Extended range device id */
+#define MLX90632_ID_MASK GENMASK(14, 0) /* DSP version and device ID in EE_VERSION */
#define MLX90632_DSP_VERSION 5 /* DSP version */
#define MLX90632_DSP_MASK GENMASK(7, 0) /* DSP version in EE_VERSION */
#define MLX90632_RESET_CMD 0x0006 /* Reset sensor (address or global) */
@@ -88,6 +115,7 @@
#define MLX90632_REF_3 12LL /**< ResCtrlRef value of Channel 3 */
#define MLX90632_MAX_MEAS_NUM 31 /**< Maximum measurements in list */
#define MLX90632_SLEEP_DELAY_MS 3000 /**< Autosleep delay */
+#define MLX90632_EXTENDED_LIMIT 27000 /* Extended mode raw value limit */

/**
* struct mlx90632_data - private data for the MLX90632 device
@@ -95,16 +123,23 @@
* @lock: Internal mutex for multiple reads for single measurement
* @regmap: Regmap of the device
* @emissivity: Object emissivity from 0 to 1000 where 1000 = 1.
+ * @mtyp: Measurement type physical sensor configuration for extended range
+ * calculations
+ * @object_ambient_temperature: Ambient temperature at object (might differ of
+ * the ambient temperature of sensor.
*/
struct mlx90632_data {
struct i2c_client *client;
struct mutex lock;
struct regmap *regmap;
u16 emissivity;
+ u8 mtyp;
+ u32 object_ambient_temperature;
};

static const struct regmap_range mlx90632_volatile_reg_range[] = {
regmap_reg_range(MLX90632_REG_I2C_ADDR, MLX90632_REG_CONTROL),
+ regmap_reg_range(MLX90632_REG_I2C_CMD, MLX90632_REG_I2C_CMD),
regmap_reg_range(MLX90632_REG_STATUS, MLX90632_REG_STATUS),
regmap_reg_range(MLX90632_RAM_1(0),
MLX90632_RAM_3(MLX90632_MAX_MEAS_NUM)),
@@ -120,6 +155,7 @@ static const struct regmap_range mlx90632_read_reg_range[] = {
regmap_reg_range(MLX90632_EE_CTRL, MLX90632_EE_I2C_ADDR),
regmap_reg_range(MLX90632_EE_Ha, MLX90632_EE_Hb),
regmap_reg_range(MLX90632_REG_I2C_ADDR, MLX90632_REG_CONTROL),
+ regmap_reg_range(MLX90632_REG_I2C_CMD, MLX90632_REG_I2C_CMD),
regmap_reg_range(MLX90632_REG_STATUS, MLX90632_REG_STATUS),
regmap_reg_range(MLX90632_RAM_1(0),
MLX90632_RAM_3(MLX90632_MAX_MEAS_NUM)),
@@ -204,6 +240,26 @@ static int mlx90632_perform_measurement(struct mlx90632_data *data)
return (reg_status & MLX90632_STAT_CYCLE_POS) >> 2;
}

+static int mlx90632_set_meas_type(struct regmap *regmap, u8 type)
+{
+ int ret;
+
+ if ((type != MLX90632_MTYP_MEDICAL) && (type != MLX90632_MTYP_EXTENDED))
+ return -EINVAL;
+
+ ret = regmap_write(regmap, MLX90632_REG_I2C_CMD, MLX90632_RESET_CMD);
+ if (ret < 0)
+ return ret;
+
+ ret = regmap_write_bits(regmap, MLX90632_REG_CONTROL,
+ (MLX90632_CFG_MTYP_MASK | MLX90632_CFG_PWR_MASK),
+ (MLX90632_MTYP_STATUS(type) | MLX90632_PWR_STATUS_HALT));
+ if (ret < 0)
+ return ret;
+
+ return mlx90632_pwr_continuous(regmap);
+}
+
static int mlx90632_channel_new_select(int perform_ret, uint8_t *channel_new,
uint8_t *channel_old)
{
@@ -305,6 +361,104 @@ static int mlx90632_read_all_channel(struct mlx90632_data *data,
return ret;
}

+static int mlx90632_read_ambient_raw_extended(struct regmap *regmap,
+ s16 *ambient_new_raw, s16 *ambient_old_raw)
+{
+ unsigned int read_tmp;
+ int ret;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_AMBIENT_1, &read_tmp);
+ if (ret < 0)
+ return ret;
+ *ambient_new_raw = (s16)read_tmp;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_AMBIENT_2, &read_tmp);
+ if (ret < 0)
+ return ret;
+ *ambient_old_raw = (s16)read_tmp;
+
+ return 0;
+}
+
+static int mlx90632_read_object_raw_extended(struct regmap *regmap, s16 *object_new_raw)
+{
+ unsigned int read_tmp;
+ s32 read;
+ int ret;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_OBJECT_1, &read_tmp);
+ if (ret < 0)
+ return ret;
+ read = (s16)read_tmp;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_OBJECT_2, &read_tmp);
+ if (ret < 0)
+ return ret;
+ read = read - (s16)read_tmp;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_OBJECT_3, &read_tmp);
+ if (ret < 0)
+ return ret;
+ read = read - (s16)read_tmp;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_OBJECT_4, &read_tmp);
+ if (ret < 0)
+ return ret;
+ read = (read + (s16)read_tmp) / 2;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_OBJECT_5, &read_tmp);
+ if (ret < 0)
+ return ret;
+ read = read + (s16)read_tmp;
+
+ ret = regmap_read(regmap, MLX90632_RAM_DSP5_EXTENDED_OBJECT_6, &read_tmp);
+ if (ret < 0)
+ return ret;
+ read = read + (s16)read_tmp;
+
+ if (read > S16_MAX || read < S16_MIN)
+ return -ERANGE;
+
+ *object_new_raw = read;
+
+ return 0;
+}
+
+static int mlx90632_read_all_channel_extended(struct mlx90632_data *data, s16 *object_new_raw,
+ s16 *ambient_new_raw, s16 *ambient_old_raw)
+{
+ int tries = 4;
+ int ret;
+
+ mutex_lock(&data->lock);
+ ret = mlx90632_set_meas_type(data->regmap, MLX90632_MTYP_EXTENDED);
+ if (ret < 0)
+ goto read_unlock;
+
+ do {
+ ret = mlx90632_perform_measurement(data);
+ if (ret < 0)
+ goto read_unlock;
+ } while ((ret != 19) && tries--);
+
+ if (tries < 0) {
+ ret = -ETIMEDOUT;
+ goto read_unlock;
+ }
+
+ ret = mlx90632_read_object_raw_extended(data->regmap, object_new_raw);
+ if (ret < 0)
+ goto read_unlock;
+
+ ret = mlx90632_read_ambient_raw_extended(data->regmap, ambient_new_raw, ambient_old_raw);
+
+read_unlock:
+ (void) mlx90632_set_meas_type(data->regmap, MLX90632_MTYP_MEDICAL);
+
+ mutex_unlock(&data->lock);
+ return ret;
+}
+
static int mlx90632_read_ee_register(struct regmap *regmap, u16 reg_lsb,
s32 *reg_value)
{
@@ -359,9 +513,23 @@ static s64 mlx90632_preprocess_temp_obj(s16 object_new_raw, s16 object_old_raw,
return div64_s64((tmp << 19ULL), 1000LL);
}

+static s64 mlx90632_preprocess_temp_obj_extended(s16 object_new_raw, s16 ambient_new_raw,
+ s16 ambient_old_raw, s16 Ka)
+{
+ s64 VR_IR, kKa, tmp;
+
+ kKa = ((s64)Ka * 1000LL) >> 10ULL;
+ VR_IR = (s64)ambient_old_raw * 1000000LL +
+ kKa * div64_s64((s64)ambient_new_raw * 1000LL,
+ MLX90632_REF_3);
+ tmp = div64_s64(
+ div64_s64((s64) object_new_raw * 1000000000000LL, MLX90632_REF_12),
+ VR_IR);
+ return div64_s64(tmp << 19ULL, 1000LL);
+}
+
static s32 mlx90632_calc_temp_ambient(s16 ambient_new_raw, s16 ambient_old_raw,
- s32 P_T, s32 P_R, s32 P_G, s32 P_O,
- s16 Gb)
+ s32 P_T, s32 P_R, s32 P_G, s32 P_O, s16 Gb)
{
s64 Asub, Bsub, Ablock, Bblock, Cblock, AMB, sum;

@@ -433,6 +601,31 @@ static s32 mlx90632_calc_temp_object(s64 object, s64 ambient, s32 Ea, s32 Eb,
return temp;
}

+static s32 mlx90632_calc_temp_object_extended(s64 object, s64 ambient, s64 reflected,
+ s32 Ea, s32 Eb, s32 Fa, s32 Fb, s32 Ga,
+ s16 Ha, s16 Hb, u16 tmp_emi)
+{
+ s64 kTA, kTA0, TAdut, TAdut4, Tr4, TaTr4;
+ s64 temp = 25000;
+ s8 i;
+
+ kTA = (Ea * 1000LL) >> 16LL;
+ kTA0 = (Eb * 1000LL) >> 8LL;
+ TAdut = div64_s64((ambient - kTA0) * 1000000LL, kTA) + 25 * 1000000LL;
+ Tr4 = mlx90632_calc_ta4(reflected, 10);
+ TAdut4 = mlx90632_calc_ta4(TAdut, 10000LL);
+ TaTr4 = Tr4 - div64_s64(Tr4 - TAdut4, tmp_emi) * 1000;
+
+ /* Iterations of calculation as described in datasheet */
+ for (i = 0; i < 5; ++i) {
+ temp = mlx90632_calc_temp_object_iteration(temp, object, TAdut, TaTr4,
+ Fa / 2, Fb, Ga, Ha, Hb,
+ tmp_emi);
+ }
+
+ return temp;
+}
+
static int mlx90632_calc_object_dsp105(struct mlx90632_data *data, int *val)
{
s32 ret;
@@ -480,6 +673,26 @@ static int mlx90632_calc_object_dsp105(struct mlx90632_data *data, int *val)
if (ret < 0)
return ret;

+ if (object_new_raw > MLX90632_EXTENDED_LIMIT &&
+ data->mtyp == MLX90632_MTYP_EXTENDED) {
+ ret = mlx90632_read_all_channel_extended(data, &object_new_raw,
+ &ambient_new_raw, &ambient_old_raw);
+ if (ret < 0)
+ return ret;
+
+ /* Use extended mode calculations */
+ ambient = mlx90632_preprocess_temp_amb(ambient_new_raw,
+ ambient_old_raw, Gb);
+ object = mlx90632_preprocess_temp_obj_extended(object_new_raw,
+ ambient_new_raw,
+ ambient_old_raw, Ka);
+ *val = mlx90632_calc_temp_object_extended(object, ambient,
+ data->object_ambient_temperature,
+ Ea, Eb, Fa, Fb, Ga,
+ Ha, Hb, data->emissivity);
+ return 0;
+ }
+
ambient = mlx90632_preprocess_temp_amb(ambient_new_raw,
ambient_old_raw, Gb);
object = mlx90632_preprocess_temp_obj(object_new_raw,
@@ -653,6 +866,7 @@ static int mlx90632_probe(struct i2c_client *client,
i2c_set_clientdata(client, indio_dev);
mlx90632->client = client;
mlx90632->regmap = regmap;
+ mlx90632->mtyp = MLX90632_MTYP_MEDICAL;

mutex_init(&mlx90632->lock);
indio_dev->name = id->name;
@@ -672,12 +886,17 @@ static int mlx90632_probe(struct i2c_client *client,
dev_err(&client->dev, "read of version failed: %d\n", ret);
return ret;
}
+ read = read & MLX90632_ID_MASK;
if (read == MLX90632_ID_MEDICAL) {
dev_dbg(&client->dev,
"Detected Medical EEPROM calibration %x\n", read);
} else if (read == MLX90632_ID_CONSUMER) {
dev_dbg(&client->dev,
"Detected Consumer EEPROM calibration %x\n", read);
+ } else if (read == MLX90632_ID_EXTENDED) {
+ dev_dbg(&client->dev,
+ "Detected Extended range EEPROM calibration %x\n", read);
+ mlx90632->mtyp = MLX90632_MTYP_EXTENDED;
} else if ((read & MLX90632_DSP_MASK) == MLX90632_DSP_VERSION) {
dev_dbg(&client->dev,
"Detected Unknown EEPROM calibration %x\n", read);
@@ -689,6 +908,7 @@ static int mlx90632_probe(struct i2c_client *client,
}

mlx90632->emissivity = 1000;
+ mlx90632->object_ambient_temperature = 25000; /* 25 degrees milliCelsius */

pm_runtime_disable(&client->dev);
ret = pm_runtime_set_active(&client->dev);
--
2.25.1